ELECTRIFICATION / SYSTEMS ENGINEERING / PRODUCT DEVELOPMENT / MANUFACTURE

Engineering ideas.
Electrifying possibilities.

From electrifying industrial machinery, bringing a new product idea to life, remanufacturing rare parts or creating bespoke ones; DW Engineering Services connects design, electronics, software, sourcing and manufacturing. One practical engineering partner from first sketch to finished project.

Concept to productionMachinery & vehicle electrificationOne-offs to volume builds
6KWH modular lithium battery built to replace discontinued product from another manufacturer
ONE STOP ENGINEERING POWER
Battery system build and integration ✳ PCB design & production ✳ Wiring harness design and production ✳ Curtis Instruments product support

From first idea to
finished hardware.

One technical problem or a complete programme. Bring us electrification, electronics, harnesses, software, prototypes, hard-to-find parts or the beginnings of an idea. We will help define a practical route forward.

All services ↗

Electrification & battery systems

Full electrification design and builds, battery integration, BMS interfaces, charging, protection, inverter integration and system architecture.

Wiring harnesses & electrical systems

Harness review, clean-sheet design and production support with no MOQ for prototypes, specials and short-run equipment.

PCB design, manufacture & assembly

PCB design plus manufacturing coordination, prototype builds and mass assembly support for embedded and power-electronic products.

Curtis Instruments Product Support

Application layer software (VCL), CAN communications, machine logic, integration, OS and support for Curtis Instruments products using factory tools.

CNC, 3D printing, laser cutting & bending

Fast-turn prototype parts, fabricated brackets, folded sheet details and practical development hardware to keep projects moving.

Product design & development

Product design, CAD, technical feasibility and concept-to-manufacture support for equipment and new products.

Component sourcing & obsolete parts

Find difficult components or explore remanufacture and replacement of rare, obsolete or unavailable parts.

Got an idea? Make it real.

Not sure how to turn your idea into a product? We can define, design, prototype and help take it into production.

Our wider specialist network

When a challenge sits outside our core capabilities, we may know the right people across other engineering disciplines to help push you forward.

A wider engineering network

Not our speciality?
We may know whose it is.

A useful answer beats a dead end.

If DW Engineering Services isn't the right fit for a particular requirement, we may be able to introduce you to specialist contacts. We can help connect the dots across individual disciplines, projects and sectors, subject to availability and a suitable match.

Ask us to point you in the right direction ↗
Product DesignProject ManagementCAD & MechanicalAutomotivePlant & MachineryElectronicsMarineFabrication & ProductionAnd more ↗
From an idea to a product
START WITH A SKETCH, NOT A SPECIFICATION

Have an idea, but no idea how to build it?

That is exactly where good product development begins.

You don't need technical drawings, a bill of materials or even a working prototype to start. Tell us the problem you're trying to solve. We'll help explore feasibility, concept design, electronics, CAD, prototypes, manufacturing options and the route to a real product.

Exploration & idea generationDesign & prototypingProduction
Tell us your idea
CONCEPT / 001SPARK → SYSTEM → PRODUCT
Concept technical illustration of embedded electronics From battery pack to controller to production

One connected
engineering process.

Fewer handovers. Better integration. Faster movement from idea to working hardware.

We are particularly strong where electrification meets controls, wiring, power electronics and rapid manufacture. That means fewer gaps between design intent and end product.

  • Strong focus on electrification of machinery and integration of systems
  • Capability spanning design, software, fabrication and supply-chain coordination
  • Support for prototypes, one-offs, low volume and production transition
How we work ↗

From concept to production

Focused engineering with practical risk management structure to development progressing.

Define scope

Understand the product, the operating environment, the commercial target and the technical constraints.

Design

Develop the electrical, software, mechanical and production solution as one connected system.

Prototype

Produce boards, harnesses, fabricated parts and prototype assemblies, then integrate and troubleshoot.

Deliver

Refine the design, document the build and support handover into manufacture, testing or field use.

Parts sourcing / reverse engineering / remanufacture

When a component is impossible to find.

Obsolete controls, unusual connectors, rare mechanical parts or discontinued electronics, rare car car or motorcycle parts, performance parts? We can research supply options, evaluate substitutes and investigate a compliant remanufacture or redesign route or custom production where feasible.

Source, remake or commission a part
A machine to electrify, an idea to explore or a part you can’t source?

Let’s find the right solution.

Start with a drawing, a challenge, a list of components or just a description. We can help shape the next step.

Start a conversation